Components

Components Breakdown

Air Compressors

AFS Diesel has been perfecting our process of rebuilding compressors for many years.  When it comes to air break compressors we will bring your Bendix, Clayton, Knorr, Midland, and Wabco new life. Reefer air compressors designed for brands such as Thermo King and Carrier are also among out list of specialties. Reinforcing our commitment to be the best, we do so by using genuine O.E. parts and factory building specs.

 A/C Compressors

The compressor is the heart of a trucks’ air conditioning system, circulating refrigerant vital to proper operation.  That’s why we offer several brands, to make sure the customer has the best fit for his operation as possible. We maintain stock of Denso, Cummins, Zexel. Each unit is built with heavy-duty components for life long performance in any model of truck.

Cylinder Heads

AFS maintains a full service head department from check outs to rebuilds our expert technicians have over 30 years of knowledge and experience to get you back on the road. Whether is CAT C7, Cummins ISX, Detroit Series 60, John Deere 430 or Mitsubishi S4, our head department is equipped to machine all manufactures of diesel and natural gas cylinder heads.

Standard Checkout includes; magnafluxing for cracks, pressure checking to determine if a head is busted internally. We then resurface and straight edge each head to remove any debris from blown head gaskets. Next we vacuum check to determine if the valve seats leak or the guides are worn.

Standard Rebuild includes the entire check out process along with; installment of  new guides, tubes & o-rings (if required), springs, keepers, valve seats, and valves. Each valve is machined to meet O.E. specs. Our rebuild process not only restores your cylinder heads to “like new” condition, it eliminates the pesky and expensive middle man. Saving you down time and money.

Fan Clutches

Our Recon department has over 30 years experience rebuilding Bendix, Horton and Kieser fan clutches, just to name a few. Each fan clutch is carefully identified, then broken down and checked for ware. Our technicians thoroughly inspect wearable parts to determine if replacement or recondition is the best decision. Replacing all old seals and o-rings is standard to ensure proper sealing upon re-installment.  Once reassembled each unit is tested for quality before being returned to the customer.

Fuel Injectors

Mechanical fuel injectors are our specialty. Specializing in Bosch fuel injectors we can also calibrate, test, and rebuild Denso, Navistar, Stanadyne and Zexel injectors just to name a few. Each unit is carefully identified, completely disassembled and cleaned. Component parts are then qualified and tested with wear parts being reconditioned or replaced. Our Bacharach CD3 allows our specialists a safe, fast, and extremely accurate means of calibrating our injectors to reach peak operating efficiency once they been rebuilt.

The AFS Fuel Department is also able to inspect all Bosch and Detroit Series 60 electronic fuel injectors using a state of the art EPS 205 Common Rail Injector Test Stand. Using the EPS 205 we are able to test for leaks, inspect injector start up behavior and run fuel flow tests for common rail injectors.

New Injector Service Options for 2017 include checking and testing Cummins ISB, ISC, ISL, QSK, ISX, Celect; CAT 3406E, 3126, C15, C9, C7; Maxxforce 7, Detroit 60 series (12L) & 50 series, Ford 6.4L and there are more to come!

Fuel Pumps

AFS knows that a fuel pump is the heart of your engine. We have the ability to save you time and money by quickly rebuilding and refurbishing any of your Bosch VE or Bosch P pumps in house. Our Fuel Department begins each and every project by carefully identifying your pump. It is then disassembled and cleaned to remove any . Next each component and ware parts are checked and reconditioned or replaced. After reassembly fuel pumps are subjected to further calibration and testing using our Hartridge 1100 MK2 test stand before being prepared for shipment.

We have years of experience re-manufacturing Cummins High Pressure pumps, Stanadyne DB4 pumps, Zexel Tics pumps and many more. Our experts are waiting to help you get back on the road, call today for a quote and schedule an appointment.

Transmissions

Specializing in Allison Transmissions, our AFS experts will give new life to your old transmission. All rebuilds start with our commitment to you, the customer, the commitment to using genuine parts & original factory building specifications. We build all of our transmissions from the ground up. Meaning we begin by carefully identifying each transmission. Then they are disassembled and cleaned. Next, each part is carefully inspected and qualified to determine if and what new components may be needed or reconditioned. Transmissions are then reassembled and subjected to rigorous testing before being prepared for install or shipment.

Turbos

Turbochargers are an easy way to use normally wasted energy and turn it into horsepower. For over 30 years AFS has been streamlining our turbo reman process. While Holset is the only manufacturer specifically devoted to diesel applications, our experienced technicians can handle any gas or diesel turbocharger including Garrett, IHI, and Switzer Turbos. By using genuine parts and factory specs our high standards for rebuilds ensures that each unit coming out of our shop is build to withstand the harshest conditions this industry has to offer. After being properly identified each unit is broken down and checked for ware. Components are then inspected to see if replacement or reconditioning is needed.  All of our compressor wheels and shaft wheels are balanced using a Hines Balancer for absolute accuracy. Don’t waste time ordering a new component, let us restore your turbocharger to like new condition and eliminate the expensive middle man saving you time and shipping cost.

When it comes to forced air induction most people prefer turbochargers, however for the old school diesel enthusiast AFS can also rebuild your Detroit Diesel Blowers for 53, 71 and 92 series engines.

Water Pumps

Competing in today’s marketplace demands maximum equipment up time. Unscheduled breakdowns must be resolved immediately to meet deadlines and control costs. That’s why Associated Fuel Systems offers new, exchange or in house remanufacturing options for most of your major engine manufactures such as Detroit, Cummins, and Mack just to name a few.